Carving Process

Every 3D foam carving project begins with a 3D model. A 3D model is built by our in-house designers using modeling software to create a digital file. Initially, these digital files are used to validate what we are building matches the expectations of our customers. This file is then used to begin the planning and mapping out of the sculpture. The larger the sculpture, the more critical the file becomes. Many times, large sections of foam are glued together to form even larger structures before the carving takes place.

Our Equipment


Our FrogMill is the leading 4-axis CNC mill for foam, sign and carving industry.  With its high gantry and 4th axis for rotational carving, our mill can handle projects of any size.

Not only do we carve foam, but also wood, plastics, and light metals with accuracy and precision.


Our FrogWire is the top CNC hotwire for the foam industry.  With its 3-axis capacity, and independent arms, we quickly and easily shape architectural forms, signage and more.  From flat curves and blocks, to full 2D and 3D forms, the FrogWire’s speed saves time and money to produce stunning results.


Application Versatility

Print on just about any substrate and get scratch-resistant, durable prints with HP Latex Inks.1 With our high-efficiency curing system, prints come out dry and ready-to-use.

High Quality and Productivity

Get the color, quality, and consistency you expect with HP Latex printheads and the spectrophotometer. HP Latex Optimizer and our Optical Media Advance Sensor enable high quality even at the highest productivity levels.

Designed for end-to-end Sustainability

Embrace a more sustainable approach with energy efficient printers2, water-based inks, and odorless prints that let you reach more indoor spaces. Plus, with our simple take-back programs, eligible HP supplies and printing materials can be easily returned or recycled.


Window Blinds

Add color, design, and brand identity to window shades, blinds, and indoor window treatments.


Stretch and fold without cracking— from wrapped to wide format— eliminating the need for lamination.


Expand your offerings and capture new profit potential with customized wallcoverings and photo wall murals.

Textiles for Home Décor

Differentiate your portfolio with a range of washable and odorless3 home décor applications.

Synthetic Leather

Offer outstanding and unique applications by printing on both PU- and PVC-based artificial leather.


Create attractive and unique designs on PVC flooring tailored to your customer needs.



Create eye-catching promotional displays and provide uniform color across rigid and flexible substrates for your customer campaigns.

Outdoor Signage

Produce unforgettable banners and building wraps that remain durable in outdoor conditions.


Deliver vibrant backlit applications that leave lasting impressions.

Events and Exhibitions

Offer brand color consistency across rigid and flexible substrates, ideal for indoor applications.


Say yes to short runs and create high-impact customizable packaging. Flexible HP Latex Inks allow superb bending and folding without cracking.

Vehicle Wraps

Grow your business with high-quality, easy-to- install vehicle wraps.

HP Latex Inks produce prints that come out dry, enabling instant lamination.

Window Graphics

Set yourself apart with high-opacity white that resists yellowing over time.


Our Junair paint booth is top of the line and allows for fine finishing of small to large projects and is known to be, “… exceedingly environmentally sound when compared to any other booth on the market…”


Our Fusion Pro Laser machine allows us to engrave and cut a great number of substrates, with its 5G acceleration, 165 IPS engraving speed and IRIS Camera Posotioning system we can get a high quality, accurate end product in record time.


Wood X X
Acrylic X X
Fabric X X
Glass X  
Coated Metals x  
Ceramic x  
Delrin x x
Cloth x x
Leather x x
Marble x  
Matte Board x x
Melamine x x
Mother of Pearl x x
Paper x x
Mylar x x
Pressboard x x
Rubber x x
Wood Veneer x x
Fiberglass x x
Painted Metals x  
Tile x  
Plastic x x
Cork x x
Corian x x
Anodized Aluminum x  
Stainless Steel *  
Brass *  
Titanium *  
Bare Metals *  
* CO2 lasers will mark bare metals when coated with a metal marking solution. For more information, visit our laser metal marking page.